Customize Single Sink Ultrasonic Industrial Cleaning Machine One Integration Machine

Customize Single sink ultrasonic industrial cleaning machine one integration machine

Characteristics :

Ultrasonic cleaning machine environmental protection industry cleaning hardware device industry large automatic machine



Automatic ultrasonic cleaning machine (custom) can be used in various industries, such as: hardware and electronics industry, precision circuit boards, precision instruments, hardware industry, watch industry, electroplating industry, liquid crystal display, glasses industry, jewelry, machinery parts, Automobile manufacturing and so on.



Automatic ultrasonic cleaning machine principle:



The principle of automatic ultrasonic cleaning machine is mainly the transducer, the power of the ultrasonic sound source sound energy, and to be converted into mechanical vibration, by cleaning the tank wall to the tank of the cleaning fluid to radiation to the ultrasound. Due to the radiation of the ultrasonic waves, so that the liquid in the tank of micro-bubbles in the role of sound waves to maintain vibration. When the sound pressure or sound intensity reaches a certain degree of pressure, the bubble will swell quickly, and then suddenly closed. In this process, the bubble closed instantaneous shock wave, so that the bubble around the 1012-1013pa pressure and the Department of temperature regulation, the ultrasonic cavitation generated by the enormous pressure can damage the insoluble dirt and make them differentiated into the solution, Steam type cavitation has a direct and repeated impact on the dirt. On the one hand to destroy the dirt and cleaning the surface of the adsorption, on the other hand can cause the dirt layer of fatigue damage was dismissed, the gas bubble vibration of the solid surface scrub, the gap once the seam can be drilled, The liquid is dispersed and emulsified at the interface. When the solid particles are wrapped in oil and adhered to the surface of the cleaning part, the oil is emulsified, the solid particles are self- In the cleaning fluid will produce positive and negative alternating sound pressure, the formation of jet, impact cleaning parts, and because of non-linear effects will produce sound and micro-sound flow, and ultrasonic cavitation in the solid and liquid interface will produce high-speed Micro-jet, all of these effects, can destroy the dirt, remove or weaken the boundary layer, increase the stirring, diffusion, accelerate the dissolution of soluble dirt, strengthen the cleaning effect of chemical cleaning agent. It can be seen that any liquid can be immersed and the sound field exists where there is a cleaning effect, its characteristics apply to the surface shape is very complex parts of the cleaning. In particular, the use of this technology, can reduce the amount of chemical solvents, thereby greatly reducing environmental pollution.



automatic ultrasonic cleaning machine features:



1, metal parts plating pre-treatment cleaning;

2, metal parts finished packaging before the final cleaning dedicated;

3, equipped with efficient ultrasonic cleaning, does not damage the workpiece surface;

4,100% without leaving water, low operating costs;

5, short operation cycle time, high output;

6, equipped with spray and pure water rinse tank;

7, with drying machine slot, standby automatic balance system PLC programming automatic control system.


Large industrial ultrasonic cleaning machine for industry scope:

1, the machinery industry: the removal of rust-proof grease, measuring the cleaning, mechanical parts of the degreasing rust, the engine, carburetor and auto parts cleaning, filters, filters and other cleaning. Especially in the railway industry, the train compartment air conditioning degreasing decontamination, the components of the train at the rust, degreasing, rust, very suitable.

2, the surface treatment industry: before plating degreasing rust, ion plating before cleaning, phosphate treatment, removal of carbon deposition, removal of oxide, remove the polishing paste, metal surface activation of the workpiece.

3, instrumentation industry: precision parts of the high cleanliness before cleaning and so on.

4, the electronics industry: printed circuit boards in addition to rosin, welding spot, high pressure contacts and other mechanical parts of the cleaning.

5, the medical industry: medical equipment cleaning, disinfection, sterilization, laboratory cleaning equipment.

6, the semiconductor industry: semiconductor chip cleaning of high cleanliness.

7, watches and clocks, jewelry industry: cleaning sludge, dust, oxide, polishing paste.

8, chemical, biological industry: laboratory cleaning, cleaning.

9, the optical industry: the removal of optical devices, in addition to sweat, cleaning and so on.

10, textile printing and dyeing industry: cleaning textile spindle, spinneret and so on.

11, petrochemical industry: metal filter cleaning and dredging, chemical containers, switches, cleaning and so on.

12, other: photographic materials manufacturing, paper making, some food field liquid defoaming (remove dissolved air).


Large-scale automatic ultrasonic cleaning machine to use Note:

1, if there is a foreign body into the bottom of the tank should be immediately removed;

2, for liquid or liquid discharge, should be in the tank cleaning fluid for the case of normal temperature, and must shut down and remove the power cord;

3, regular cleaning and removal of dirt in the cleaning tank;

4, each boot time should not be too long, it is recommended to boot about 8 hours should be shut down for a few minutes to heat, in order to better maintenance of the machine;

5, ultrasonic cleaning machine normal operation, you should hear the uniform sound of ultrasonic and tank resonance, cleaning fluid surface without agitation, only hole blasting caused by water, if there is intermittent oscillation, please add some cleaning fluid or reduce the amount of cleaning Liquid, to eliminate the oscillation is conducive to cleaning objects;

6, in ensuring the clean items under the premise of clean, as far as possible without heating and intermittent work, because the heating and prolonged ultrasound to increase the temperature inside the box, easy to accelerate the aging of electronic devices in the box;

7, must not use flammable cleaners;

8, when the cleaning tank without cleaning fluid, must not open the heater or ultrasonic;

9, to prevent the cleaning fluid and water splashed into the chassis and shaking son.


On the cleaning solution problem:

Ultrasonic cleaning process and the choice of cleaning solution: before the purchase of washing machine, should be washed to do the following application analysis: clear the material composition, structure and quantity, analysis and clear to remove the dirt, these are the decision to What kind of cleaning method to use, to determine the application of water-based cleaning fluid or solvent prerequisites.

The final cleaning process is also required to do cleaning experiments to verify. Only in this way can we provide a suitable cleaning machine, a reasonable cleaning process and cleaning solution. Considering the effect of the physical properties of the cleaning solution on ultrasonic cleaning, vapor pressure, surface tension, viscosity and density should be the most significant influencing factors. Temperature can affect these factors, so it also affects the efficiency of cavitation.


When selecting a cleaning solution, consider the following three factors:

1, cleaning efficiency: the choice of the most effective cleaning solvent, we must do experiments. Such as the introduction of ultrasound in the existing cleaning process, the solvent used generally do not have to change;

2, simple operation: the use of liquid should be safe and non-toxic, simple operation and long service life;

3, the cost: the cheapest use of cleaning solvent costs are not necessarily the lowest. The use of solvent must take into account the cleaning efficiency, safety, a certain amount of solvent can be cleaned up the number of the highest utilization of the workpiece and other factors.

Large-scale industrial ultrasonic cleaning equipment, product materials stress, fine workmanship, manufacturing process sophisticated: the use of advanced 316L stainless steel, imported (BLT) Japan and South Korea transducer, the effective power of 98% or more, configuration adjustable high-performance ultrasound Generator, power size adjustable and visual, beautiful and durable equipment, one year free maintenance, 100% of the whole machine warranty, professional and technical personnel to provide you with comprehensive technical guidance and services. Using the advanced integrated line phase-locked loop (PLL) technology, this technology is the most leading dual-circuit board control technology, from the Korean-Japanese joint venture technology; changed the original many manufacturers of ultrasonic transistor defects, making the ultrasonic equipment design better , Longer life expectancy.


 

Of course, the cleaning solvent chosen must meet the cleaning effect and should be compatible with the workpiece material to be cleaned. Water is the most common cleaning solution, so the use of water-based solution system is simple to operate, the use of low cost, widely used. However, for some materials and dirt, etc. does not apply to water-based solution, then there are many solvents available.8. All kinds of soft material cutting.